Quality control is vital to the manufacturing industry. At every stage of the production process, you need to ensure that materials or ingredients meet the required standards, especially in quantity. As such, weighing scales are considered to be one of the essential tools of the trade.
There are different kinds of weighing scales suited for industrial applications. One specific type is a checkweigher. These scales are used in production lines to verify the weight of a particular batch of products. These tools help sort through items with subpar quality.
Why is check weighing a valuable step in production?
If a manufacturing company does not use a checkweigher, products that are heavier or lighter than required will pass through production and reach consumers. These inconsistencies will be detrimental to the company and could lead to product recalls. Not only will the company lose money, but it could also damage its reputation. An electronic weighing scale helps ensure that the product quantity matches what is indicated on the label.
Industries that commonly use checkweighers
Manufacturing companies typically uses checkweighers in various stages of production. From measuring individual components to packaging the final product, these scales play a vital role. Many industries such as food production recognizes the importance of these tools because of the stringent quality standards implemented. But apart from the food industry, checkweighers are also used in a variety of industrial applications.
Benefits of using a check weigher
A check weighing scale can be used to:
- Detect overfilled or underfilled product packages
- Sort through products based on their weight
- Verify the number of products in a box by checking if there is a missing piece or component
- Comply with FDA regulations
- Comply with industry specifications on product quantity
- Minimize product recalls and other quality-related concerns
With the help of check weighing scales, you can successfully meet production and quality control targets too.
Choosing a weighing scale
In buying any weighing scale, there are several things you need to consider. First, there are factory specifications that apply depending on your industry. Another sign of quality is whether or not the manufacturer designed the scale in a way that load cells are amply protected from damage. If the scale is subject to certain conditions, poor design may cause the device to get damaged easily; hence, leading to frequent repairs or replacement.
Moreover, digital or electronic weighing scales are preferred by some industries. But, some applications require manual functions and readouts. It is best to take into account the unique conditions that apply in the location where the scale will be used. Since not every scale brand has the same quality, it is vital to look for a scale manufacturer that is reliable and reputable. Some suppliers even include a warranty and provide repairs and maintenance. Lastly, consider the accessibility of the scale. Whether the application calls for a portable or fixed device, think about the best type of mounting and installation that facilitates convenient operation, cleaning, and removal. If flexibility is an essential consideration, choose the most suitable size and design for your needs.